Turnkey Factory Installation and Industrial Facility Solutions | OMMIX

Turnkey Factory Setup and Integrated Industrial Facility Solutions

Productivity and Holistic Planning in Industrial Production: The success of an industrial facility is directly related not only to the quality of the machinery used, but also to the operational harmony between these machines. At OMMIX Machinery, we design all production processes, from raw material acceptance to final product shipment, to maximize efficiency. Our 'Turnkey Factory Solutions' for plant installation are not just about equipment supply; they are about the seamless integration of mechanical, electrical, software, and process systems. We build a production ecosystem that eliminates bottlenecks and ensures operational continuity in your factories.

Project Management and 3D Engineering Stages: Our turnkey projects are based on detailed engineering studies that we conduct before going to the field.

• Feasibility and Analysis: Your production capacity, product formulations, raw material types, and factory layout plan will be reviewed by our technical team.
• 3D Digital Mirroring : During the design phase, we model all of your factory's production lines in a 3D environment. The routing of pneumatic transfer lines, the positioning of dosing units, and the placement of silos are optimized to avoid disrupting the process flow. At this stage, we identify mechanical conflicts and assembly errors in the virtual environment, eliminating downtime that could occur on-site .

System Integration: PLC and SCADA Infrastructure In all the facilities we establish, we prioritize a "centralized management" system rather than an "island production" approach.

• PLC Control Units: All dosing , mixing, and transfer units on the line communicate via high-speed PLC units.
• SCADA Monitoring: You can monitor all data on your production line, from energy consumption and raw material stock levels to real-time production quantities and error codes, via SCADA panels. This data flow allows you to minimize production errors (waste) and keep your raw material costs under control.
• Recipe Management: You only need to define complex production recipes in the system once; the system automatically transmits the raw materials to the relevant line in the specified ratios.

Mechanical Fabrication and Field Assembly Standards: At OMMIX, our dosing units, mixers, extruder feeding systems, and storage solutions are manufactured to industrial durability standards. For on-site installation:

• Alignment and Balancing: Laser alignment and balancing checks are performed to ensure the longevity of mechanical components .
• Plumbing and Infrastructure: The sealing of pneumatic lines, the efficiency of compressed air lines, and the installation of dust collection (filtration) systems are completed in accordance with international occupational safety and industrial standards.
• Energy Management: We implement the infrastructure to optimize the energy consumption of motors and drives in your facility during the installation process.

Commissioning and Training Process: For us, setting up the facility and leaving it operational is only half the project. During the project delivery phase;

• Operator Training: We provide hands-on training to your technical team on efficient line operation, minor interventions, and maintenance procedures.
• Technical Documentation: We provide a detailed "Maintenance and Operation Manual" for each piece of equipment, including user manuals, electrical diagrams, PLC spare parts, and parts lists.
• Periodic Maintenance Plan: To ensure production continuity, we create customized preventive maintenance plans for your facility and partner in spare parts management.

Why OMMIX Turnkey Solutions? We eliminate the "multiple supplier confusion," one of the biggest problems in the industry. You don't need to manage processes with separate subcontractors for the mechanical, electrical, or software parts of the project. We assume all responsibility with the assurance of OMMIX. With our results-oriented approach, not just a project-based one, we aim for a highly efficient production line with minimized downtime from the very first day we deliver your facility.

If you are looking for high efficiency, traceability, and engineering discipline in your production lines, contact the OMMIX team to create the most suitable investment plan for your facility.